The hand sanitizer manufacturing plant with a wide range of products is on the market in the Cosmetics Industry. Demand has grown exponentially for hand sanitizers to fight COVID-19, so many companies have increased production. In addition, the government is encouraging people to use hand sanitizers and follow social distancing guidelines to protect themselves from coronavirus infections.
Hand sanitizer is an antiseptic solution, which is used as an alternative to soap and water. It is used to prevent the transmission of infection, which is majorly caused through hand transmission, further causing several diseases such as nosocomial food-borne illness and others.
Manufacturing Plant of Hand Sanitizers
Hand sanitizer manufacturing plant is used for manufacturing sanitizers. Sanitizers are used to prevent the transmission of infectious diseases. Hand sanitizers can be manufactured in a sterile environment with the help of alcohol. These days various companies are offering turnkey solutions for establishing hand sanitizer production plants.
- Setting up a sanitizing unit is not very difficult. The most important factor to consider is to have an efficient distillation unit that produces alcohol at a high enough concentration to be effective against germs, viruses and diseases. There are various types of distillation equipment available today that can be used for this purpose
- The second most important factor is the quality of raw materials. Ethyl alcohol, which is commonly used in hand sanitizers, should be of food grade level and should contain a minimum of 95% pure alcohol or ethanol. Other additives like glycerol, hydrogen peroxide and perfume should also be used in appropriate quantities as per the formula to make it effective as hand sanitizers
- One of the major benefits of setting up a hand sanitizer manufacturing plant is that government bodies are offering subsidies for starting such units. This will help entrepreneurs establish these units and start their business with less investment.
Production of Hand Sanitizers
The production of hand sanitizers are generally made in the cosmetics industry. The raw materials used in this industry are all alcohol-based. Some hand sanitizers also contain glycerin, carbomer, triethanolamine, and other auxiliary materials.
The main raw materials include ethanol (alcohol content ≥75%), glycerol (viscosity regulator), hydrogen peroxide (sterilizer), and water. In addition, the product may contain colorants and flavors to achieve the desired effect.
The mixing process of the hand sanitizer mainly includes mixing, sterilization and filling. The mixing process is a process of mixing various materials at a specific temperature and pressure according to a certain proportion. Mixing tank is heated by adding heat transfer oil to the jacket or heating tube to reach the required temperature. Mixing tanks must be equipped with agitators, thermometers, pressure gauges, level gauges, safety protection devices such as explosion-proof lights, and CIP cleaning balls.
How to Manufacture Hand Sanitizers
Hand sanitizers are liquids, gels or foams used to eliminate bacteria and viruses, etc. Formulations vary widely. A number of active ingredients are used, for example benzalkonium chloride. The most effective sanitizing products are based on alcohol, usually isopropyl or ethyl alcohol. Typically the alcohol content is between 60 and 95%. The alcohol-based version is on the World Health Organization’s List of Essential Medicines, the safest and most effective medicines needed in a health system.
Types of Hand Sanitizers
There are two types of hand sanitizers that are available. One is an alcohol based sanitizer and another being non-alcohol based. There is a preference for skin friendly and organic products among people. In this aspect, herbal sanitizers play a vital role where cleaning hands is essential. Alcohol-based hand sanitizers can cause dryness of skin. So people prefer herbal or organic products which are mild and doesn’t have any side effects on skin.
Hand sanitizer business is contributing substantially to the growth of many other allied industries like packaging industries, plastic industry, chemical industry
Hand Sanitizer Manufacturing Process:
- 1: Preparation of raw material
- 2: Preparation of glycerin solution
- 3: Preparation of the product solution
- 4: Filling , packaging, storage and use
Hand Sanitizer Manufacturing Plant Cost:
Factors that affect the cost of setting up an alcohol-based hand sanitizer production line include its budget, plant size, equipment efficiency and automation levels.
This can be used to estimate your investment costs when you start your own business or make it easier to compare offers from potential suppliers.
Read Also: How to Make the Data-Driven Services Your Business
